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Vacuum induction furnaces, sintering plants, and quenching lines for advanced ferrous alloys
High-precision melting for advanced ferrous alloys. The VIF-1200 is designed for melting and casting high-performance ferrous alloys under vacuum conditions, ensuring minimal contamination and precise chemical composition. It features a 1200 kg capacity, advanced temperature control within ±5°C, and integrated quenching capabilities. This furnace is ideal for producing components that require exceptional surface hardness and tensile strength, such as turbine blades and high-stress kinetic parts.
Consolidation of metal powders for dense, strong components. The SP-800 sintering plant operates at temperatures up to 1600°C, enabling the consolidation of ferrous metal powders into dense, high-strength components. It includes a multi-zone heating system for uniform temperature distribution and a programmable cooling rate to optimize microstructure. This plant is essential for producing wear-resistant parts used in automotive and industrial machinery, where consistent density and mechanical properties are critical.
Integrated heat treatment for enhanced Vickers hardness. The QTL-500 is a fully automated heat treatment line that combines oil quenching and tempering furnaces to achieve precise hardness and tensile strength in ferrous alloys. It handles components up to 500 kg, with real-time monitoring of temperature and cooling rates. This system is tailored for parts subjected to high cyclic loads, such as gears and shafts, ensuring consistent surface hardness (up to 60 HRC) and improved fatigue resistance.